How is sand casting used to create detailed cast iron outdoor bar stools?

Sand casting is a versatile and cost-effective metal casting process used to create detailed cast iron outdoor bar stools. The process begins with crafting a precise pattern of the stool design, typically made from wood or plastic. This pattern is pressed into fine sand to form a mold cavity. Once the pattern is removed, molten cast iron is poured into the sand mold, filling every intricate detail. After cooling, the sand is broken away, revealing a rough but highly detailed cast iron stool. The final product is then cleaned, polished, and often coated for weather resistance, making it ideal for outdoor use. Sand casting allows for intricate designs, durability, and customization, ensuring each bar stool is both functional and visually appealing for patios, gardens, or commercial outdoor spaces.