What are the challenges of sewing thick polyester fabric for outdoor chairs?
Sewing thick polyester fabric for outdoor chairs presents several unique challenges. The dense, heavy material can strain standard sewing machines, causing skipped stitches or broken needles. The fabric's slippery surface also makes it difficult to maintain consistent stitching. Additionally, thick polyester resists puncturing, requiring heavy-duty needles and adjusted tension settings. Proper thread selection—such as polyester or bonded nylon—is crucial for durability. Overcoming these challenges ensures long-lasting, professional-quality outdoor chair covers and cushions.
