How do manufacturers ensure uniform wall thickness in rotational-molded polyethylene planters?
Manufacturers ensure uniform wall thickness in rotational-molded polyethylene planters through a combination of precise material distribution, controlled heating and cooling cycles, and advanced mold design. The rotational molding process involves loading powdered polyethylene into a mold, which is then heated and rotated biaxially to evenly coat the interior surfaces. Proper rotation speed and temperature control prevent material pooling, ensuring consistent thickness. Additionally, high-quality molds with balanced heat transfer and cooling systems further enhance uniformity. Post-production inspections, such as ultrasonic thickness testing, guarantee adherence to specifications, resulting in durable and reliable planters.